EPDM Rubber

  • Ethylene Propylene Diene Monomer Rubber which comes under M-class(i.e. the backbone chain is having polymethylene chains) as classified by ASTM D 1418 standard
  • DESIGNATED BY THE FOLLOWING LETTERS IN THE SAE J200 / ASTM D 2000 LINE CALL OUT’s in the specification as: EPDM RUBBER AA , BA, CA, DA
  • The properties of the EPDM depends on the composition of ETHYLENE, PROPYLENE percentage in the grade
  • cure rate depends on the percentage of the Diene content and as well as the Diene type
GENERAL CHARACTERISITCS OF EPDM RUBBER are as follows:

  1. EPDM Rubber is having very good Heat, Weather, Ozone resistance.
  2. Good resistance to Steam, Polar substances, Ketones, diluted acids and alkalines
  3. Excellent insulation properties for the low/Medium voltage range.
Limitations of EPDM:

  • poorer resistance to most oils
  • gasoline, kerosene
  • aromatic, aliphatic hydrocarbons, halogenated solvents
  • concentrated acids

General Guideline for the PEROXIDE curing of the EPDM Rubber:

  • Grade choice for peroxide curing apps with better Heat aging property could have
    lesser polypropylene percentage, as there is a possibility of chain scission in the Polypropylene, which
    could reduce physical props.
  • Third monomer type (Diene) and its percentage, as the allylic hydrogen (that is adjacent to
    double bond of the diene) is easily abstracted to create a radical that is used to create the crosslink and
    also act as the co-agent. Note: DCPD type contains 3 allylic hydrogen, whereas ENB contains up to 6
    allylic hydrogen.
  • The proper choice of the EPDM grade is high molecular weight with narrow distribution to have good
    physical properties
  • use of proper Coagents will also give good physicals – Here the CLCB
    grades can be useful in balancing the processing and physicals.
  • Oil should be Paraffinic type (In Naphthenic, the oil will interfere with the peroxide as the
    aromatic content is higher).
  • if acidic fillers (including kaolin clay, calcined clay, ppt. Silica) are used, PEG or TEA or Silanes need to
    be used for better cross-link density.
  • On the usage of Antioxidants TQ or ODPA with MBI can be used for those requirements.
THERMAL PROPERTIES OF EPDM

  • Coefficient of thermal expansion linear 160 µm/m·K
  • Maximum service temperature 150 °C
  • Minimum service temperature −50 °C
  • Glass transition temperature −54 °C